Primus IQ represents a leap forward in trailer brake control technology, offering totally proportional electric braking for enhanced safety and ease of use․
What is the Primus IQ?
The Primus IQ is a sophisticated, totally proportional electric trailer brake controller designed to provide smooth and controlled braking performance․ Unlike traditional controllers, the Primus IQ dynamically adjusts braking force based on the vehicle’s deceleration, ensuring a natural and responsive feel․ This advanced functionality makes towing safer and more comfortable, especially when navigating varying road conditions or hauling different loads․
It’s engineered for compatibility with a wide range of electric braking systems and boasts a compact design for easy installation in most vehicles․ The controller’s intuitive interface, featuring a Power Wheel, Boost Button, and Manual Slide Knob, allows for precise adjustments to suit individual towing needs․ It’s a reliable solution for anyone seeking enhanced control and peace of mind while towing․
Key Features and Benefits
The Primus IQ boasts several key features delivering significant benefits to the user․ Its proportional braking system mirrors the vehicle’s deceleration, providing smooth, controlled stops and enhanced safety․ The intuitive Power Wheel allows for easy adjustment of brake sensitivity, while the Boost Button offers extra stopping power when needed․
Furthermore, the Manual Slide Knob provides precise control in challenging situations․ Compact design simplifies installation, and compatibility with various trailer types adds versatility․ Benefits include improved towing stability, reduced driver fatigue, and increased confidence on the road․ The controller’s responsiveness in reverse simplifies maneuvering, making it a valuable asset for any towing application․

Understanding the Components
The Brake Control features a Power Wheel, Boost Button, and Manual Slide Knob, each designed for intuitive operation and precise control of your trailer’s braking system․
Power Wheel Functionality
The Power Wheel is the primary interface for adjusting the trailer brake force․ Rotating the wheel clockwise increases braking power, while rotating it counterclockwise decreases it․ This allows for fine-tuning based on vehicle load and road conditions․ It’s a totally proportional control, meaning the trailer brakes apply smoothly and directly correspond to the vehicle’s brake pedal input․
The wheel’s position visually indicates the current brake force setting, providing a quick reference during operation․ It’s designed for easy access and adjustment while driving, ensuring optimal braking performance․ Remember to adjust the Power Wheel to achieve a comfortable and controlled towing experience, avoiding excessive or insufficient braking․
Boost Button Operation
The Boost button on the Primus IQ provides an immediate increase in trailer braking power, useful in situations demanding quicker deceleration․ Pressing and holding the Boost button applies a higher level of braking force than the current Power Wheel setting․ This is particularly helpful when descending steep grades or encountering unexpected obstacles․
It’s designed as a temporary enhancement, releasing the button returns braking to the Power Wheel’s established level․ The Boost function doesn’t permanently alter the primary setting․ Use it judiciously to avoid abrupt stops or loss of control․ Familiarize yourself with its responsiveness during a test drive to understand its effect on your specific trailer and vehicle combination․

Manual Slide Knob – Detailed Explanation
The Manual Slide Knob offers direct, on-demand control of your trailer brakes, overriding the proportional circuitry․ Sliding the knob forward increases braking force, while sliding it back reduces it․ This feature is crucial for situations requiring precise brake application, such as navigating challenging terrain or performing controlled stops․
It also serves as a diagnostic tool; observing brake response while adjusting the knob helps identify potential issues․ Remember to return the knob to the ‘Off’ position after manual operation to resume proportional braking․ The Manual Slide provides ultimate control, but requires attentive operation for safe and effective towing․

Installation Guide
Proper installation ensures optimal performance; this guide details wiring harnesses, vehicle electrical system connections, secure mounting, and wire routing for interference prevention․
Wiring Harnesses – Application Guide
Selecting the correct wiring harness is crucial for a seamless installation of your Primus IQ․ Tekonsha offers OEM wiring harnesses specifically designed for vehicles equipped with a factory tow package and a 7-way connector․ These harnesses simplify the connection process, eliminating the need for cutting or splicing factory wires․
Before purchasing, verify compatibility with your vehicle’s year, make, and model․ The application guide, often available on the Tekonsha website or within the Primus IQ manual, provides a detailed list of compatible vehicles and corresponding harness part numbers․ Using the correct harness ensures proper functionality and avoids potential electrical issues․ Always double-check the connector type to confirm a secure fit․
Connecting to the Vehicle’s Electrical System
Proper connection to your vehicle’s electrical system is paramount for safe and reliable operation of the Primus IQ․ Typically, this involves locating the vehicle’s brake light wire, ground wire, and 12V power source․ If using a Tekonsha OEM wiring harness, these connections are pre-made, significantly simplifying the process․
If splicing is necessary, ensure connections are secure and insulated to prevent shorts․ Always connect the brake controller’s ground wire to a clean, unpainted metal surface on the vehicle’s frame․ Verify the 12V power source is switched – meaning it only provides power when the ignition is on․ A fused connection is highly recommended for added safety․
Mounting the Brake Controller
Securely mounting the Primus IQ is crucial for optimal performance and longevity․ Choose a location that is easily accessible for adjustments, yet protected from accidental bumps or interference with driving controls․ Utilize the provided dash mounting clip or bracket, ensuring a firm attachment to the vehicle’s dashboard․
Adjust the brake control to your desired position and tighten the mounting screws until snug, achieving the correct mounting angle as detailed in the installation guide․ Avoid locations that obstruct airflow to the unit or expose it to direct sunlight․ Proper mounting prevents vibration and ensures accurate operation during towing․
Wire Routing and Interference Prevention
Proper wire routing is essential to prevent damage and ensure reliable operation of the Primus IQ․ Route all wires carefully, avoiding sharp bends, moving parts, and sources of extreme heat․ Critically, route all wiring as far away from the vehicle’s radio antenna as possible to minimize potential AM radio interference․
Secure the wires with zip ties or clamps to prevent them from dangling or rubbing against other components․ Pay close attention to wire gauge selection, using the appropriate size for the length of the run to avoid voltage drop․ Careful routing and shielding contribute to a clean installation and optimal performance․

Setting Up the Primus IQ
Initial setup involves a system check and adjusting brake sensitivity to match your trailer and vehicle, ensuring optimal and safe towing performance․
Initial Power-Up and System Check
Upon initial power-up, the Primus IQ performs a self-diagnostic check, indicated by a brief illumination of the unit’s indicator lights․ Verify that the controller receives power – typically confirmed by the power wheel illuminating․ Ensure all wiring connections are secure and correctly installed according to the application guide․
Observe the controller for any error codes displayed; consult the full manual for decoding these․ A successful system check means the controller is ready for sensitivity adjustments․ If no power is detected, re-examine the vehicle’s electrical system and the controller’s wiring harness for potential issues․ Proper initial setup is crucial for reliable braking performance․
Adjusting Brake Sensitivity
The Primus IQ’s sensitivity is adjusted using the Power Wheel․ Begin with the wheel fully counter-clockwise (lowest sensitivity) and slowly rotate clockwise while driving in a safe, open area․ Monitor the trailer’s braking response – the goal is smooth, controlled stops without excessive trailer braking or “pushing” during normal driving․
Increase sensitivity until the trailer brakes respond proportionally to the vehicle’s braking․ Avoid settings that cause abrupt trailer braking or wheel lockup․ Fine-tune the sensitivity based on trailer weight, road conditions, and personal preference․ Remember, adjustments should be made incrementally for optimal performance․
Proportionality Settings Explained
The Primus IQ utilizes a proportional braking system, meaning the trailer brakes apply in direct relation to the vehicle’s brake pedal pressure․ This creates a more natural and controlled braking experience․ The Power Wheel controls the proportionality – a lower setting provides less aggressive braking, ideal for lighter loads or slippery conditions․
Conversely, a higher setting delivers more assertive braking, suitable for heavier trailers or demanding situations․ Achieving proper proportionality ensures synchronized braking between the tow vehicle and trailer, maximizing safety and minimizing sway․ Experiment with settings to find the optimal balance for your specific setup․

Using the Primus IQ During Towing
The Primus IQ works proportionally with your vehicle’s brakes, offering smooth and controlled stopping power, and even functions proportionally in reverse․
Normal Braking Operation
During typical towing scenarios, the Primus IQ operates as a proportional brake controller, meaning the trailer brakes activate in direct relation to the vehicle’s braking․ As you apply the brakes in your tow vehicle, the Primus IQ simultaneously applies the trailer brakes with a corresponding amount of force․
This proportional response ensures smooth, controlled stops, preventing trailer sway and maintaining stability․ The Power Wheel allows for easy adjustment of the overall braking power, tailoring it to the specific load and road conditions․ Remember to adjust the sensitivity for optimal performance, ensuring the trailer brakes engage smoothly and effectively without being overly aggressive or delayed․
Reverse Proportional Braking
The Primus IQ is intelligently designed to function proportionally even while reversing, a crucial feature for maneuvering trailers into tight spaces․ When shifting into reverse, the controller automatically adjusts its operation to provide proportional braking in that direction․
This feature allows for precise control when backing up, preventing over-braking or sudden stops․ It makes backing into challenging spots significantly easier and safer․ The proportional response ensures smooth and predictable braking, enhancing maneuverability․ Remember to always be aware of your surroundings and adjust your speed accordingly when reversing with a trailer․
Manual Override Function – When and How to Use
The Primus IQ features a manual override function, providing direct control of the trailer brakes independent of the vehicle’s braking system․ This is invaluable in emergency situations or when needing to apply the trailer brakes independently․
To activate, simply press and hold the manual override button․ Releasing the button immediately returns control to the proportional braking system․ Use this function cautiously and only when necessary, as it bypasses the integrated safety features․ It’s particularly useful if the trailer begins to drift or sway unexpectedly, allowing for immediate corrective action․

Troubleshooting Common Issues
Addressing issues like lack of power, unresponsive brakes, or erratic performance is crucial for safe towing; consult the guide for solutions․
No Power to the Controller
If the Primus IQ displays no power, begin by verifying the connection to the vehicle’s electrical system․ Check the inline fuse located within the wiring harness – a blown fuse is a common culprit․ Ensure the fuse is of the correct amperage rating as specified in the installation guide․
Next, confirm the brake controller is receiving power at the designated connection point․ Use a multimeter to test for voltage․ If power is present at the connection but the controller remains inactive, inspect the ground connection․ A loose or corroded ground can prevent proper operation․ Finally, review the wiring diagram to confirm all connections are secure and correctly installed, referencing the application guide for your vehicle․
Brakes Not Responding
Should the trailer brakes fail to respond despite the Primus IQ displaying power, initially verify the trailer’s brake wiring and connections․ Inspect the trailer connector for corrosion or loose wires, ensuring a solid connection to the vehicle․ Confirm the trailer’s brake magnets are functioning correctly – a simple test with a multimeter can reveal an open circuit․
Next, check the brake controller’s output voltage when the brakes are applied․ If no voltage is present, review the sensitivity and proportionality settings․ Ensure these are appropriately adjusted for the trailer’s weight and braking characteristics․ A misconfigured controller can prevent sufficient voltage from reaching the trailer brakes․ Consult the setup guide for optimal settings․
Erratic Brake Performance
If you experience inconsistent or jerky braking with the Primus IQ, interference is a likely culprit․ Route all wiring as far away from the vehicle’s radio antenna as possible to minimize AM interference, which can disrupt the signal to the trailer brakes․ Check for any damaged or frayed wiring along the harness, as this can cause intermittent connections․
Also, verify the trailer’s brake drums or rotors are in good condition․ Warped or damaged components can lead to uneven braking․ Ensure the trailer wheel bearings are properly lubricated and adjusted, as excessive play can contribute to erratic behavior․ Finally, double-check the proportionality settings – an incorrect setting can amplify minor fluctuations․

Safety Precautions
Using the correct wire gauge is crucial for safe operation; secure mounting prevents damage, and regular inspection ensures reliable performance of your Primus IQ․
Proper Wire Gauge Selection
Selecting the appropriate wire gauge is paramount for the safe and effective operation of your Primus IQ brake controller․ Insufficient wire gauge can lead to voltage drop, resulting in reduced braking performance and potential overheating, posing a fire hazard․ Always consult the Primus IQ manual and your vehicle’s wiring specifications to determine the correct gauge․
Generally, a 14-gauge wire is suitable for shorter runs, while a 12-gauge or even 10-gauge wire is recommended for longer distances to minimize voltage loss․ Ensure all connections are secure and properly insulated․ Using heavier gauge wire than necessary is preferable to using a wire that is too thin, prioritizing safety and optimal functionality of the braking system․ Prioritize safety above all else!
Importance of Secure Mounting
A securely mounted Primus IQ brake controller is crucial for reliable operation and driver safety․ Vibration during towing can loosen mounting screws, potentially damaging the unit or causing intermittent brake function․ The installation guide details proper mounting techniques, utilizing the dash mounting clip provided․
Ensure the controller is positioned at a comfortable angle for easy access and visibility․ Tighten mounting screws until snug, avoiding over-tightening which could strip the threads․ Regularly inspect the mounting hardware for looseness, especially after initial installation and during routine maintenance checks․ A stable and firmly attached controller ensures consistent braking performance and peace of mind while towing․
Regular Inspection and Maintenance
Consistent inspection and maintenance of your Primus IQ brake controller are vital for optimal performance and longevity․ Periodically check all wiring connections for corrosion, damage, or looseness, ensuring secure contact․ Inspect the mounting hardware to confirm the controller remains firmly attached to the vehicle’s dashboard, preventing vibration-related issues․
Verify the power wheel and boost button operate smoothly․ Dust accumulation can be cleaned with a soft, dry cloth․ Regularly test the brake functionality during short test drives․ Addressing minor issues promptly prevents more significant problems․ Keep the manual handy for reference and consult Tekonsha support if needed․

Advanced Features
The Primus IQ allows user-defined settings and demonstrates compatibility with diverse trailer types, enhancing control and providing a customized braking experience․
User-Defined Settings
The Primus IQ brake controller empowers users with customizable settings to fine-tune braking performance to their specific needs․ These settings allow for adjustments beyond the standard sensitivity and proportionality controls․ Users can tailor the controller’s response based on vehicle load, trailer weight, and personal driving preferences․
This level of customization ensures optimal braking in various towing conditions․ The controller remembers these personalized settings, providing a consistent and reliable experience each time․ Exploring these advanced options within the manual allows for a truly optimized towing setup, maximizing safety and control on the road․ Careful adjustment is key to achieving the desired braking feel․
Compatibility with Different Trailer Types
The Tekonsha Primus IQ electric trailer brake controller demonstrates broad compatibility, effectively managing a wide range of trailer braking systems․ It’s designed to work seamlessly with most electric brakes commonly found in travel trailers, boat trailers, and utility trailers; However, understanding your specific trailer’s electrical system is crucial for proper setup․
The controller’s proportional braking feature adapts well to varying trailer weights and sizes․ While primarily intended for electric brakes, compatibility with electric-over-hydraulic systems may require additional adapters․ Always consult the Primus IQ manual and your trailer manufacturer’s specifications to ensure a safe and functional connection․

Resources and Support
Access the complete Primus IQ manual online for detailed instructions and troubleshooting; Tekonsha support is readily available for any assistance needed․
Primus IQ Manual Download
Obtaining the official Primus IQ manual is crucial for a comprehensive understanding of its features and operation․ This detailed document provides step-by-step guidance for installation, setup, and troubleshooting․
You can conveniently download the latest version of the manual directly from the Tekonsha website․ The downloadable PDF includes detailed wiring diagrams, component explanations, and safety precautions․
Ensure you have a compatible PDF reader installed on your device to view the manual correctly․ Regularly checking for updates on the Tekonsha website is recommended to access the most current information and revisions to the Primus IQ manual․ Proper understanding of the manual ensures optimal performance and safety․
Tekonsha Support Contact Information
For dedicated assistance with your Primus IQ brake controller, Tekonsha offers multiple support channels․ Their knowledgeable team can address installation questions, troubleshooting issues, or provide clarification on manual instructions․
You can reach Tekonsha support via phone during business hours․ Alternatively, their website features a comprehensive FAQ section and a contact form for submitting inquiries․ Detailed product information and support resources are readily available online․
Having your Primus IQ model number handy when contacting support will expedite the assistance process․ Tekonsha is committed to ensuring customer satisfaction and providing reliable support for all their brake control products․ Don’t hesitate to reach out for expert guidance․
